Japan Unix- DF Series Benchtop Automanted Robot Soldering

The new generation desktop soldering robot for Industry 4.0 and IoT.
UNIX-DF Series have improved its network function and robotic motion.

Three types, according to PCB size. These are also applicable and optimized for laser soldering.
It can connect with network, which can visualize each soldering process and result.
The additional two axes facilitate penetration angles or rotate PCB, which make difficult soldering component possible from now on.

UNIX-DF204S

Compact type

  • ・Working area: 200mm×210mm
  • ・New and improved heater
  • ・LAN (Ethernet), COM port
  • ・X,Y axis: 600mm/sec
  • ・Z axis: 250mm/sec
  • ・Separated soldering controller

UNIX-DF304S

Middle type

  • ・Working area: 300mm×275mm
  • ・New and improved heater
  • ・LAN (Ethernet), COM port
  • ・X,Y axis: 900mm/sec
  • ・Z axis: 400mm/sec
  • ・Built-in soldering controller

UNIX-DF404S

Wide type

  • ・Working area: 400mm×365mm
  • ・Supports M-size PCBs
  • ・New and improved heater
  • ・LAN (Ethernet), COM port
  • ・X,Y axis: 900mm/sec
  • ・Z axis: 400mm/sec
  • ・Built-in soldering controller

Features

  • ・New heater improves heating and soldering mechanism.
  • ・Productivity is highly improved by increasing rigidity and process speed.
  • ・Connect with network and visualize the soldering operation process in real time.
  • ・Two additional axes enables complex PCB and components soldering easily.
  • ・Fully correspondent to laser soldering system.

Laser soldering specification

UNIX-DF203L

UNIX-DF203L

UNIX-DF303L

UNIX-DF303L

UNIX-DF403L

UNIX-DF403L

Achieve 1) Improved network functions for industry 4.0

Connecting to factory network and making operation visible in real time.

Achieve 1) Improved network functions for industry 4.0* The relationship between factory network and DF series.
PLC, LAN and hubs are as provided by customers.
  • Supporting data export and external process control via LAN or COM port.
  • Special monitoring software can remotely monitor operation status.
  • The real-time monitoring such as temp. graph, operation status, errors can prevent defective products.
  • Robots are controllable with connecting to PLC and with control commands.

Achieve 2) 3D soldering and MID (molded interconnect device)

Two additional axes enable complex PCB soldering easy and flexible.

Achieve 2) 3D soldering and MID (molded interconnect device)* Two axes can be added to the work area.
  • Two axes can be optionally added, up to six axes are available.
  • External devices are integrally controllable with the batch operation of robot.
  • Various motions such as component rotation, PCB reversal, head angles, rotation of cylindrical parts, cable suppression, etc.
  • Space saving and easy to setup.

Achieve 3) The new heater highly improves productivity.

Higher accuracy and improved temperature characteristics.

Achieve 3) The new heater highly improves productivity.
  • Much more accurate temperature measurement has been achieved by placing heat sensor at the tip of the tip.
  • Quick temp. recovery achieves higher operational efficiency.
  • The heater and the tip are separated and can be replaced individually.
  • Poka Yoke function prevents to make mistakes of installing a soldering tip and its direction.

The advantages of new heater
asy to change program selection on the switch box

Easy to change program selection on the switch box

Easy to change program selection on the switch box
  • * The center switch can quickly change programs.

    • One touch selector on the switch box
    • Arbitrary programs are simply selectable and executed (2ch)

Achieve 4) For Industry 4.0. Data management of each soldering process*

By connecting DF monitoring software, various soldering processes such as temperature, program execution and so on are visualized and converted into numerical data.

Achieve 4) For Industry 4.0. Data management of each soldering process*

For example, observing the temperature during soldering, if irregular temperature change or program execution occurred, the monitoring system captures their irregularity and can notify errors.

Furthermore, connecting to the Internet / intranet, the system can notify error and can send alert to the registered email. Such real-time observation enables you immediately respond to operation errors and defects.

Any data can be exported with CSV format. Various operational log data from each process can be useful for investigating and exploring for further productivity improvement.

REFERENCE VIDEOS

STANDARD CONFIGURATION (contact soldering)

Onboard controller

Onboard controller

Controls robot and
soldering operation.

High Precision solder feeder

High Precision solder feeder

Easy to change
solder reel.

Clean-cut feeder
*Patented

Clean-cut feeder

Reduces flux splatter and solder balls

Lock-on mechanism
*Patented

Lock-on mechanism

Ensures steady feeding position
and prevents slippage

Iron tip cleaner

Iron tip cleaner

Air blower type

Heater and temp.regulator for robotics

Heater and temp.
regulator for robotics

Special heater and temp.
regulator with CA sensor

Soldering head*Patented

Soldering head

Easy to replace tips
and heater within 1 minute.

Teaching pendant

Teaching pendant

Easy control and
configuration

CONSUMABLES (soldering tips)

Select the suitable one from over 2,500 types

Selecting right soldering tip is the key for qualified outcomes.
The tip must be selected based on a variety of factors, such as circuit board material, components and their size.
Japan Unix has a wide range of high-performance iron tips developed for automation.
Manufacturer custom orders are also available for exclusive works.

WARNING

*ATTENTION FOR COUNTERFEITS.
Counterfeit soldering tips are being found over the Internet and unauthorized dealers, etc., please be careful not to be deceived by such tactics.

More information